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Edge bander problems

1/22/22

BRAD THURSTON

Member

I've been reading the thread concerning edge bander issues several shops are having, I thought I'd throw some info out.
Our Brandt banders (we have 2), suffer from the same issues others have.
I'm a 40 year Automation tech and have worked with a lot of technologies. These machines have common issues with the Safety Circuits and solder joint cracks. These are due to the large amount of dust and vibration during operation.
I would recommend blowing the safety switches for the hood locks and the E-stop button out regularly.
Safety systems are important and get really complex, often over engineered.
The circuit board cracks are usually located where the terminal strips are mounted to the board. If you see cracked joints, you can usually just reheat them with a soldering iron to correct them. Often you wont even need to add solder, but if you do, use some good rosin core solder (I'm still using my stash of 60/40. You cant get that any more).
I've been told that edge banders are the touchiest machines in the shop, its very true!

1/27/22 #4: Edge bander problems ...

BH Davis

Member

Website: http://www.bhdavis.net

This brings up a point I've stressed in the past. Shop equipment requires regular maintenance.

Throughout my radius moulding business years we had what we called "Maintenance Monday". Every week started with everyone in the shop doing a monthly maintenance list on a specific small group of machines. This took about 20 to 30 minutes each Monday. Each of the four Mondays of the month a different group of machines got serviced. That way every machine got serviced once a month. If there was a fifth Monday in month that was used for a shop safety review. This regimen provided numerous benefits.

* It got each and every piece of equipment serviced once a month.

* Since over time different employees would do different machine lists everyone got to know the in depth details of all the machines.

* Getting to know the machines by servicing them gave everyone a better understanding of the machine's workings and made them more sensitive to operational idiosyncrasies that might lead to a break down, thus giving the chance to stop and fix the problem before it got worse.

* The record we kept of the safety review would prove we had a safety program in place should there ever be an accident (fortunately there never was).

* Also this gave everyone a soft start to the work week. Instead of walking in and diving into a moulding project they were able to get their minds into the shop environment prior to picking up any wood.

It's been over 5 years since I retired but far as I know this Monday morning regimen is still done every week. The new owner certainly appreciated the benefits of the program.

BH Davis

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