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Bandsaw Speed Reducer

Listing #131   Listed on: 11/20/2014

Company Name: Nine Stories Furniture Co

Contact Name:   Andrew R
Website:   www.makezine.com/2014/01/30/bandsaw-speed-changer-reducer/
As a furniture designer I work in a range of materials but primarily with wood and metal. I like to use a bandsaw for both of these materials but I only have a small woodcutting saw. Aside from a variable speed DoAll, which is very expensive, there aren’t many bandsaws made that can do both. So if you need to cut both, like me, you need two different machines.

Why can’t someone cut both materials on the same saw?

Well, primarily because in order to cut metal, a saw blade needs to be moving slowly through the work, and to cut wood it should be moving fairly fast. We can talk about the different speeds that a blade moves through a workpiece in terms of FPM – feet per minute (sometimes also called surface feet per minute – SFPM). The speed range for cutting wood is wide but a comfortable speed is about 3000 fpm. The range for metal cutting however is around 300.. a big difference. The other difference is of course in the blade itself.

*SAFETY FIRST: the images here show all belts and pulleys exposed. If you build this or something like it, you should also consider building a cover for these moving parts. Exposed they do present a hazard.
(No images available for this Shopbuilt Equipment listing.)
Viewer Comments:


Posted By: Jim Carper     [11/21/2014]
Nice rig! Although the best method is a cheap VFD. They can be had for around $100 or less and allow you to dial in any speed you would like.


Posted By: Andrew R     [11/23/2014]
Yes, i'd like to try that Jim. When i made this set up about 1 year ago, i hadn't heard about the vfds yet. For me though, this was very simple to make, inexpensive, and very versatile because of the movable bearing stations and adjustable belts.


Posted By: Rich Farwell     [12/17/2014]
I'd have to agree with using a VFD. But don't those require a 3ph motor?
Anyway, do you have problems with metal imbedding in the rubber tires? Someone cut AU on our wood saw &It took me about 20minutes to remove all the shavings.


Posted By: Sam Haviland     [01/22/2015]
What if i bought a second motor and drive the first one (the original)with the proper pulley set to get the speed that you need. Just turn one motor off and turn on the other.


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