My company makes things for the wedding and events industry. Everything from invitations, to large installation pieces and walls. Almost everything is custom, we might do similar things, but rarely the same thing twice.
So far, our primary tool has been a 4x8 foot Laser cutter. We've done a lot with it, but cutting 3/4" plywood and 1" acrylic is pretty slow. Rather than a more powerful laser, I feel like a 5-axis CNC router would be a good addition. A laser typically cuts all the way through the material, which can be limiting.
Main applications are: cutting of thick woods, solid woods, cutting and edge polishing thick acrylic (via diamond tooling), V-grooving for miter folding, cutting/drilling/notching to enable flat packed versions of our larger pieces that can be shipped and assembled on site. We recently discovered LockDowel, Lamello, and other fastening systems that look like they would enable this. We are also interested in 3D carved pieces, which we expect to be limited in demand due to cost, but faster than cutting slices and hand carving as we've done in the past. We want a 5x10 so we can work with 5x5 sheets of Baltic Birch without cutting it down like we do now.
We attended IWF to explore options. Going in, I expected a BIESSE Rover A was our choice, and expecting to spend about $250k. In talking with BIESSE sales, it felt like everything was an add-on. I get they want flexibility in machine configurations, but charging for nesting makes sense, charging still more to be able to move the nested elements after the fact seems absurd. That said, this may be normal in the industry.
We talked to several companies and showed pictures of what we want to do and kept getting differing opinions between flat table vs. pod and rail. One said we'd definitely need flat table for what we do. Another said we'd want pod and rail because the head can get between the rails for better access carving, and we could still do what we want on flat stock. Stiles/HOMAG had a metal flat table with lots of fixturing options, including T-track, movable gasket, vacuum modules, etc. The guy said it's a hybrid system that isn't great at either mode, but that sounded like what we need.
So I've looked at:
BIESSE Rover A
Casadei Busellato Jet Master T/RT
Stiles/HOMAG P-210/110
SCM accord
I just saw this online:
HOLZ-HER Nextec
Stiles/HOMAG has a location locally which is a major plus. Pricing sounds like it will be similar. I plan to go to a company's demo facility with materials and files to run before I commit to the purchase. But I'm a bit overwhelmed trying to consider the options.
I also learned that the software that comes with machines is not generally made for design. I wanted something where I could design the piece and have the software help me assign the cutting tasks. Some of what I was shown at the show required me to draw in the cutting paths in addition to the piece itself. It seems like the software should know how to generate those to achieve the piece. DDX Software gave some good demos that seemed like they offer those capabilities, albeit at a pretty steep price. But if that's what it takes to get me what I need to take full advantage of the machine, so be it.