Question
I've been using 1/2" compression diamond bits on Plyboo (amber and natural). 18000 rpm/4mm. This is per the manufacturer's recommendations, but I'm snapping the bits very quickly, sometimes after only nesting 3 sheets. I've been told that diamond is the way to go with Plyboo, but is there a better option? Or is this a tool speed problem? The bit gets so hot I feel like the feed rate should be faster, but the manufacturer says to keep it where we have it.
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From contributor T:
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Related article: Diamond Tooling on Laminate
I run my spindle a little slower at all times, as I believe it dramatically improves bearing longevity, so you will have to figure out your comparable feed rate. I run the 1/2" compression bits (carbide) at 12000 rpms and 5000mm/min through 3/4" material. The only thing I do differently than other materials is I lead in and out of each piece along one of the straight sides of the part instead of at a corner. I have had some parts become unusable from the splintering before applying this technique. You need to pick your lead in/out carefully, though. The material is very hard and tends to deflect the bit a little more than usual and can leave a noticeable indentation at entry/exit. I did have the 5mm carbide bradpoint drill start a fire after drilling a couple hundred holes, so now I split the drilling between 2 bits at about 50 holes at a time to make sure it doesn't happen again (very expensive mistake otherwise).