Question
I am having trouble with micro bubbles in my clearcoat. I self seal with a conversion varnish. I spray with an A.A system Graco pump and Kremlin mx gun. Any advice would be greatly appreciated.
Forum Responses
(Finishing Forum)
From contributor M:
Here’s a list to use for troubleshooting:
1. May be water in your air supply system.
2. Maybe you are putting on a more than needed thinner or catalyzer.
3. A top coat that doesn’t mach the base coat?
4. The base coat is not dry enough.
Try to eliminate these things. Have you had this problem from the beginning? Does it happen when you change material?
1. Spray thinner coats.
2. Add a retarder.
This subject comes up a lot and the archives contain a lot of good information (search "microbubbles" and "solvent pop") but they also contain a lot of miss-information and speculation. (Differential pump stroke displacements will not inject air into a coating.) If you sort through it all to see what really worked, I think you'll find it's almost always a change that resulted in thinner coats and/or with the addition of a retarder.
The bubbles result from solvent that is trying to escape but gets locked in when the coating skins over. It seems reasonable to me that if there isn't as much solvent to evaporate and if it doesn't have as far to go to evaporate and if I can keep the coating from skinning over prematurely, I won't get bubbles. There are many factors that affect wet film thickness but one that is often ignored is viscosity: you must know what viscosity your setup sprays best and be able to produce it repeatedly. You should also be able to measure your wet film thickness.
If you think you've done everything right and still get bubbles, add a retarder. If you add a retarder and still get bubbles make a change that will reduce your wet film thickness (wider fan, more stand-off, smaller nozzle, less fluid pressure, move faster, etc). I like to stay below 4 mils wet but have seen it necessary to stay below 2 mils. It depends on the particular coating you are using. Obviously there are other things that can cause micro bubbles. But I'll wager that "piling it on" is the biggest culprit.