Q.
I am experiencing wavy cuts on 2 x 4s and some boards are coming out with a crook along the length of the board; could it have something to do with stress?
Since you indicate that the wood has dried some, it could also be a result of compression wood shrinkage. Do you know what compression wood is? Waviness (short waves) in dried wood is not unusual, due to the higher density of the wood when dry and the difficulty in getting a saw to run straight in dry wood.
The saw wants to follow the grain rather than the direction you want; dry wood is so strong! Try sawing parallel to the bark (which will be along the grain) on all faces. Also, a wider blade will help. Make sure that the blade has as high a tension as possible so it cannot wander too much. Sharp, sharp, sharp (including the edge of the gullets).
Gene Wengert, forum moderator
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