I am not new to edge banding, but I am new to edgebanders!
After a few near tears moments, a few thrown wrenches and lots of cursing the italians outloud - I have finally mostly dialed in this wild mustang of a machine.
As with my CNC everything will be going along happy clappy most of the time and then in .2 seconds goes to hell.
For starters let me just say ask again for the record - why can't anyone make a decent manual? I mean seriously I end up having to make a comprehensive second manual for just about every machine I purchase. This one takes the cake. It basically says - Insert Tape somewhere, don't forget to add glue sometimes, good luck! (The parts diagram is very solid however, only missing sizes and threads for the parts - but everything else is well documented)
Ok tantrum over.
My Questions -
My machine (SCM K208 E) has a Cut off Saw, Tiltable Edge Bevelers, Glue Scraping Unit, Buffers.
We only use 5/8 and 3/4 Pre-Finished Birch. We are using 7/8 pre-finished edgebanding.
1. We are using the 7/8 banding for both sizes of plywood - is that okay? Sometimes the front edge of the panel gets a bit "torn" on the top corner from the cut off saw - I am wondering if this is because either the blade needs sharpening, or material is too tall without support when the saw comes down to chop it off.
2. Is the scraping unit only for PVC? It has a radius R3 on the "plate" (what I would call the scraper) and the manual only references PVC when speaking about adjustments for this unit. I tried adjusting it as much as I could to get a clean edge but then had the idea to just take them off and low and behold had a much better edge when the unit was omitted. Is this something that I could order a different plate for - or is this only used in PVC edge banding to knock down the corner on it and I should just keep it off?
3. The buffing wheels need to be replaced as they are old. Does anyone have a recommendation on what type to replace them with for our purpose?
4. The buffing wheels can be angled, does anyone have a recommendation on what angle to run them at.
5. The yellowish glue we are using is coming out a dark brown on the gluing unit. The machine suggests 200c - but is our temperature too high and the brown is a sign of that - or - is our unit dirty and needs to be cleaned?
6. What can I expect for the accuracy of an edgebander? Right now, one in every 20 or so pieces has some kind of issue with it - usually its the front edge is a bit torn. I notice that a lot of the newer units have a mill on the front that lets you take the banding off and rerun it - so I am wondering if this is just a common reality of edgebanders along the lines of the occasional small parts moving on my nested router when the spoil board is beat up.
Any help would be greatly appreciated!
Thanks!