I think the reason you get a lot of open ended responses is because there is really just no way to quantify what a reasonably effective answer would be because the broad term "cabinet shop" is brutally open ended at the onset. Are you talking a cabinet shop that literally just builds cabinets, residential? Commercial" Wholesale to contractors? Will you aim to build very custom/bespoke style cabinetry or will you be providing more consumer level cabinetry in volume? Or is your definition of a "cabinet shop" what most's is in that its more of an overall custom job shop that builds furniture, cabinetry, some molding, trim, and so on? What percentage of your cabinets would be frameless vs. faceframe, 5pc doors or slab/Mdf?
All of these things would massively effect even a gut shot tooling package.
1) what type of machinery did you start with and what size (for example: im looking at decent cabinet saw 3HP, 8" jointer, 15 planer, drum sander(or wide belt sander? for one man shop?), dust collector, shaper or router table (not to sure if a shaper is needed with a one man shop) ?
** Basic cabinet saw, 5HP minimum if it were me, more preferrably a vertical panel saw or a slider if your not going to have a CNC (vertical panel saw preferred). Shaper only, never had a router table in the shop. Shaper(s) with feeders and a saw with a feeder for me personally are some of the biggest labor savers in the shop. No jointer in the shop but we have a slider for straight line/glue line and do very little face flattening of solids.
2) did you buy any or all your equipment used?
** A mix of new and used
3) what brands for equipment would you recommend when buying new machinery
** Brands are not really an issue until you quantify the machine needed in my opinion. Only advice would be to avoid anything you see in the hobby market if possible. There are some exceptions but leaning toward heavy industrial machinery will serve you better if you stay at it.
4) If you do buy used equipment how do you trust the buyer, and what sites do you prefer to use?
** you dont trust the buyer, you trust yourself. Any of the online auction sites are fine you just have to do your research and quantify your level of allowable risk if you have to buy sight unseen.
5) do you work on your property or do you rent a workshop
** Own the commercial building and property
6) how much work do you outsource, and what type of work do you outsource?
** Very little but we are a small shop. Doors mostly
7) where do you buy your wood? panel wood and lumber?
** Hardwood is direct from the mill surfaced and straight lined with overage to allow as little in-house processing as possible. Panel products from a variety of distributors/
8) finally, and of coarse this question has to be asked cause of its importance, what did you wish you new before hand?
** If Im being cynical (and somewhat honest), to never get into this business to begin with. If Im being less cynical, to do as already stated repeately above and look at the business as a business much more than I did early on. Its not romantic to be self employed and no matter how much you think you love working with wood and making things you will find that that will become a very small part of your day to day work especially if your thinking about being a one man shop. You will work miles and miles of uncompensated hours doing bidding, billing, cleaning, maintenance, bookkeeping, head scratching, recovering from sleepless nights, recovering from late nights to meet deadlines, working 7 days, tryng to balance a relationship/family life, wondering why you cant remember when your last vacation was, on and on.
Its not easy by any means and its not getting any easier with globalization, import goods, automation, and the like. Unless you find a real niche and are in an area where you can capitalize on some highly profitable small/bespoke type work, its very very hard to be profitable as a one man shop. There is simply too much to do in a day for a single person. Its possible, but difficult.
If anyone could answer one or all these questions that'd be amazing. thank you once again