We've had the "standard" setup of 2 Becker VTLF 2.250 pumps pulling our Nested 5x12 SCM S15 router at 5,400 above sea level. It's been working fine for about 10 years with little maintenance. Both of the pumps have become louder over time and then started blowing vanes about 6 months ago. One is worse and it took only 3 months to break another set of vanes.
As I start to research them, it seems like dry vane pumps are basically engineered to self destruct over time. The bearings go and the inner cavity just starts to wear and potentially need to be resurfaced. Sounds like 10 years is pretty good for one of these. 10 years at $18k is considered a good thing these days?
The price of Becker parts is insane and the labor to rebuild the pump makes it not really worth it. You can get a Republic manufactured pump that seems to be a direct knock-off of the Becker for cheaper than a rebuild. Maybe I do that and hope for another 10 years?
I don't like the idea of waiting with baited breath for one to break again, so I've been looking at other types of pumps. We don't have the space or the budget for a screw. So I've been looking at claw pumps. They seem durable, low maintenance and pretty well suited for the application. The ideal situation is to replace one of the vane pumps with a claw and keep the other vane as supplemental/ backup. However, I've been told that since the Busch Mink MM 1252 AV claw pump that I'm looking at pulls more Hg's, that I can't run them together because it will essentially pull the guts out of the vane pump? The Claw pump is saying it pulls 29.5 vs the Becker 23.6 Hg's, so maybe the 1 claw pump is enough and we can just keep the vane unhooked as a backup should the claw ever go down.
The other option is to hook the claw to the AB zone where 6' of our sheets reside while cutting and concentrate the vane in the CD zone where the remaining 2-4' of the sheet sits. This may require a new valve to consolidate each pump though.
The final option is to just continue replacing vanes. The generic ones are about $350/ set vs the $1,150 for the Becker branded ones. I can go through a lot of vane sets before paying for a new pump. We are not high production. So, while down time and maintenance time aren't great, they don't kill us.