Architectural Woodworking

You are not logged in. [ Login ] Why log in
(NOTE: Login is not required to post)

Post a Response
The staff at WOODWEB assume no responsibility for the accuracy, content, or outcome of any posting transmitted at any WOODWEB Forum. Participants should undertake the use of machinery, materials and methods discussed after considerate evaluation, and at their own risk.
Your Name:
Your Website:
Email Address:
Subject: Re: Shaper head with dowel profile knife

Message:

(read message guidelines).
Note: Do not use the below fields to advertise your business - only for links related to the discussion.
Thread Related Link URL:
Thread Related Link Title:
  To "point" to an image (picture) from another website, provide the URL (Web Address) of the file ( include ONE reference to http:// )
Thread Related Image URL:

Date of your Birth:

Upload a Thread Related File:
File Types: Image (gif-jpg-png-bmp), PDF, Sketchup, Video (mov avi wmv mpeg mpg mp4 ogg). (Image Upload Tips)

I have read the Site User Agreement and agree with the Terms

  <= Check to receive e-mail notification of responses

Message Thread:

Shaper head with dowel profile knife

12/17/22       
Dave Edgerton  Member

Shaper heads are not my forte so i need advice what product to buy. I need a 3 dowel shaper cutter and head with whatever bore. Cant find a carbide brazed one so i am assuming a head with cutter inserts in hss. dowel size is 11/64 which i assume a knife grinder comany can make for me.


View higher quality, full size image (800 X 534)

12/17/22       #2: Shaper head with dowel profile knif ...
dustin orth

How big of a shaper are you putting this on? Or is it a molder? What size spindle? How many HP? Are you planning on cutting one side and then the other to split them or is this just a bead style molding? Many custom knife companys out there, Hot Knives, Charles GG Schmidt, Mirror Reflections are just a few that could make this. Dustin

12/17/22       #3: Shaper head with dowel profile knif ...
Dave Edgerton  Member

5 hp shaper, not on a moulder. 2 passes to make the dowel, second pass seperates the dowels. Steff feeder on its side. 1" spindle.

Its not the knife thats the issue, what body do i purchase to hold the knives?
12/17/22       #4: Shaper head with dowel profile knif ...
Dustin Orth  Member

Easiest solution, a 2 pocket head from any of the above mentioned companies will hold the knives. Better solution would be a 4 pocket head with 2 different cutting angles, one set at 12 degrees for hardwood, the other at 20 degrees for softwood. This way you are getting the best bang for your buck when purchasing a couple hundred dollar head. You also need to match the length of the head to your knives, meaning don't put a 2" wide knife in a 6" head (you'll bend the gibs when torque is applied) or knives sticking way past the length of the head ( can break a knife off while spinning, IE GRENADE!!) I have a few heads from 2" on up in length to cover my bases when running on the shaper. Make sure you follow the max RPM stated on the heads as well. I would also recommend using a power feeder for this type of cut. This wouldn't just nick your hand if you tangled up with it. What else can I suggest?

12/18/22       #5: Shaper head with dowel profile knif ...
Tom Gardiner

Dimar in Toronto will have a suitable body. FS Tools has specific dowel heads in their catalogue.

12/18/22       #6: Shaper head with dowel profile knif ...
Dave Edgerton  Member

Thanks tom. I cannot find the specific dowel head. Section d in fstool?
12/18/22       #7: Shaper head with dowel profile knif ...
Tom Gardiner

Section C1 of Fs catalogue. FS are expensive but good. I have custom heads done by Royce Ayr. They are in Cambridge ON.

12/19/22       #8: Shaper head with dowel profile knif ...
Bill

I don't know how much you plan on using this profile. I am a big fan of this head from Great Lakes Tooling. The head is universal. The back support can be changed, and it is insert carbide. You can use the head for multiple profiles and if things change you don't have a custom head that is not usable.

Great Lake Tool Head

12/19/22       #9: Shaper head with dowel profile knif ...
Dustin Orth  Member

Dave,
Guess one big question, how much of this dowel are you needing or wanting to produce? Lots of great ideas in the above responses but are you needing 10 feet or 10000? Some of the above tooling and heads aren't that much of an investment, some are pretty pricey. How much are you willing to invest to still make a good return on your money.
If you only need a small amount, find someone with a molder and outsource this. If you need a bunch but only once, maybe buying the heads and knives might be worth it. Need a ton? Buy a molder.

1/2/23       #10: Shaper head with dowel profile knif ...
Brent Member

Hey Dave, Whitehill makes stock dowel cutters in many diameters for limiter heads. If they don't make stock what you're looking for, they certainly could in HSS for limiter heads but also they can tip the HSS knives in carbide for longer life if desired. Custom could be had in any number of their limiter blocks, but also for corrugated/serrated blocks.

Various Dowel Cutters

 

Buy & Sell Exchanges | Forums | Galleries | Site Map

FORUM GUIDELINES: Please review the guidelines below before posting at WOODWEB's Interactive Message Boards (return to top)

  • WOODWEB is a professional industrial woodworking site. Hobbyist and homeowner woodworking questions are inappropriate.
  • Messages should be kept reasonably short and on topic, relating to the focus of the forum. Responses should relate to the original question.
  • A valid email return address must be included with each message.
  • Advertising is inappropriate. The only exceptions are the Classified Ads Exchange, Machinery Exchange, Lumber Exchange, and Job Opportunities and Services Exchange. When posting listings in these areas, review the posting instructions carefully.
  • Subject lines may be edited for length and clarity.
  • "Cross posting" is not permitted. Choose the best forum for your question, and post your question at one forum only.
  • Messages requesting private responses will be removed - Forums are designed to provide information and assistance for all of our visitors. Private response requests are appropriate at WOODWEB's Exchanges and Job Opportunities and Services.
  • Messages that accuse businesses or individuals of alleged negative actions or behavior are inappropriate since WOODWEB is unable to verify or substantiate the claims.
  • Posts with the intent of soliciting answers to surveys are not appropriate. Contact WOODWEB for more information on initiating a survey.
  • Excessive forum participation by an individual upsets the balance of a healthy forum atmosphere. Individuals who excessively post responses containing marginal content will be considered repeat forum abusers.
  • Responses that initiate or support inappropriate and off-topic discussion of general politics detract from the professional woodworking focus of WOODWEB, and will be removed.
  • Participants are encouraged to use their real name when posting. Intentionally using another persons name is prohibited, and posts of this nature will be removed at WOODWEB's discretion.
  • Comments, questions, or criticisms regarding Forum policies should be directed to WOODWEB's Systems Administrator
    (return to top).

    Carefully review your message before clicking on the "Send Message" button - you will not be able to revise the message once it has been sent.

    You will be notified of responses to the message(s) you posted via email. Be sure to enter your email address correctly.

    WOODWEB's forums are a highly regarded resource for professional woodworkers. Messages and responses that are crafted in a professional and civil manner strengthen this resource. Messages that do not reflect a professional tone reduce the value of our forums.

    Messages are inappropriate when their content: is deemed libelous in nature or is based on rumor, fails to meet basic standards of decorum, contains blatant advertising or inappropriate emphasis on self promotion (return to top).

    Libel:   Posts which defame an individual or organization, or employ a tone which can be viewed as malicious in nature. Words, pictures, or cartoons which expose a person or organization to public hatred, shame, disgrace, or ridicule, or induce an ill opinion of a person or organization, are libelous.

    Improper Decorum:   Posts which are profane, inciting, disrespectful or uncivil in tone, or maliciously worded. This also includes the venting of unsubstantiated opinions. Such messages do little to illuminate a given topic, and often have the opposite effect. Constructive criticism is acceptable (return to top).

    Advertising:   The purpose of WOODWEB Forums is to provide answers, not an advertising venue. Companies participating in a Forum discussion should provide specific answers to posted questions. WOODWEB suggests that businesses include an appropriately crafted signature in order to identify their company. A well meaning post that seems to be on-topic but contains a product reference may do your business more harm than good in the Forum environment. Forum users may perceive your references to specific products as unsolicited advertising (spam) and consciously avoid your web site or services. A well-crafted signature is an appropriate way to advertise your services that will not offend potential customers. Signatures should be limited to 4-6 lines, and may contain information that identifies the type of business you're in, your URL and email address (return to top).

    Repeated Forum Abuse: Forum participants who repeatedly fail to follow WOODWEB's Forum Guidelines may encounter difficulty when attempting to post messages.

    There are often situations when the original message asks for opinions: "What is the best widget for my type of shop?". To a certain extent, the person posting the message is responsible for including specific questions within the message. An open ended question (like the one above) invites responses that may read as sales pitches. WOODWEB suggests that companies responding to such a question provide detailed and substantive replies rather than responses that read as a one-sided product promotion. It has been WOODWEB's experience that substantive responses are held in higher regard by our readers (return to top).

    The staff of WOODWEB assume no responsibility for the accuracy, content, or outcome of any posting transmitted at WOODWEB's Message Boards. Participants should undertake the use of machinery, materials and methods discussed at WOODWEB's Message Boards after considerate evaluation, and at their own risk. WOODWEB reserves the right to delete any messages it deems inappropriate. (return to top)


  • Forum Posting Help
    Your Name The name you enter in this field will be the name that appears with your post or response (return to form).
    Your Website Personal or business website links must point to the author's website. Inappropriate links will be removed without notice, and at WOODWEB's sole discretion. WOODWEB reserves the right to delete any messages with links it deems inappropriate. (return to form)
    E-Mail Address Your e-mail address will not be publicly viewable. Forum participants will be able to contact you using a contact link (included with your post) that is substituted for your actual address. You must include a valid email address in this field. (return to form)
    Subject Subject may be edited for length and clarity. Subject lines should provide an indication of the content of your post. (return to form)
    Thread Related Link and Image Guidelines Thread Related Links posted at WOODWEB's Forums and Exchanges should point to locations that provide supporting information for the topic being discussed in the current message thread. The purpose of WOODWEB Forums is to provide answers, not to serve as an advertising venue. A Thread Related Link that directs visitors to an area with inappropriate content will be removed. WOODWEB reserves the right to delete any messages with links or images it deems inappropriate. (return to form)
    Thread Related File Uploads Thread Related Files posted at WOODWEB's Forums and Exchanges should provide supporting information for the topic being discussed in the current message thread. Video Files: acceptable video formats are: .MOV .AVI .WMV .MPEG .MPG .MP4 (Image Upload Tips)   If you encounter any difficulty when uploading video files, E-mail WOODWEB for assistance. The purpose of WOODWEB Forums is to provide answers, not to serve as an advertising venue. A Thread Related File that contains inappropriate content will be removed, and uploaded files that are not directly related to the message thread will be removed. WOODWEB reserves the right to delete any messages with links, files, or images it deems inappropriate. (return to form)
    Sponsors

    Become a Sponsor today!